The technical centre handles design and tooling development; production runs on automatic batching, co-extrusion and finishing equipment; the laboratory covers material, performance and environmental testing.
Design capability across EPDM, PVC and TPE sealing profiles, with simultaneous engineering and drawing-based development. 3D design in CATIA / UG, CAE analysis for insertion/extraction force and sealing performance, projects managed through the five APQP phases.
Tooling is designed in-house, machined by wire EDM and maintained by dedicated fitters. Production runs on automatic batching, five rubber and one plastic co-extrusion lines, covering steel-carrier roll forming, hard-soft co-extrusion, flocking, coating, punching and tape application.
Material, performance and environmental test equipment - rheometer, Mooney viscometer, tensile and abrasion testers, laser gauge, damp-heat, ozone, UV, xenon and salt-fog chambers - supporting sample validation and production monitoring.
3D design in CATIA V5 and UG NX, 2D in AutoCAD; CAE in Marc Mentat for insertion / extraction force on body seals and sealing performance on small and panoramic sunroof seals.
3D section and tooling design; data exchange for simultaneous engineering
2D drawings and fixture drawings
Insertion/extraction force, compression load and sealing simulation
Concept → approval → sample qualification → pre-production → launch
Batching → mixing → milling → co-extrusion → heat setting and vulcanisation → cooling → plasma treatment → coating → curing → inspection → cutting → molded corners → tape application.
Application, section, material, volume and timing
3D design, CAE analysis, tooling and process plan
Samples, test reports and vehicle-level validation
PPAP, process control, traceability and improvement
